Welcome • User Guide
ToS • Privacy • Canary
Donate • Bugs • License

©2025 Poal.co

715

I need a bit of help in direction. I have a single phase 110/220v 200amp acdc sqaurewave inverter welder.

Specs Output Power

AC/DC

Input Voltages

110/220V ± 15%, 1-PH, 50/60Hz

Input Current

15A @110V, 30A @220V

Output Current

TIG: 10 – 200A AC/DC

Stick: 30 – 200A AC/DC

Power Factor

0.73

Power Efficiency

80%

Duty cycle @ 40°C (104°F)

60% @150A, 110V

100% @110A, 110V

60% @190A, 220V 100% @150A, 220V

I am going to buy a external welder frequency controller for it but help I need is how can I make a external box that can convert squarewave into sine, soft and triangle with turn of rotary switch? Doesn't need by a masterful product only work. Controller needs be able change waveforms and add adjustable pulse setting to welder. Goal is to either hard wire into welder between welder and output connector or inline between welder output connector and tig torch. I ain't an electronic genius as I need got into it but I did teach myself how to build guitar pickups and can make the. Sound how I want and can wire up a decently complex guitar configuration so with direction and guidance I can accomplish this as well. I did alot of Google but found nothing available as a diy project or commercial available

I need a bit of help in direction. I have a single phase 110/220v 200amp acdc sqaurewave inverter welder. Specs Output Power AC/DC Input Voltages 110/220V ± 15%, 1-PH, 50/60Hz Input Current 15A @110V, 30A @220V Output Current TIG: 10 – 200A AC/DC Stick: 30 – 200A AC/DC Power Factor 0.73 Power Efficiency 80% Duty cycle @ 40°C (104°F) 60% @150A, 110V 100% @110A, 110V 60% @190A, 220V 100% @150A, 220V I am going to buy a external welder frequency controller for it but help I need is how can I make a external box that can convert squarewave into sine, soft and triangle with turn of rotary switch? Doesn't need by a masterful product only work. Controller needs be able change waveforms and add adjustable pulse setting to welder. Goal is to either hard wire into welder between welder and output connector or inline between welder output connector and tig torch. I ain't an electronic genius as I need got into it but I did teach myself how to build guitar pickups and can make the. Sound how I want and can wire up a decently complex guitar configuration so with direction and guidance I can accomplish this as well. I did alot of Google but found nothing available as a diy project or commercial available

(post is archived)

You are currently inside a comment thread.
Click here to see all the comments (25).
[–] • 0 pt

Depending on the power level of the input signal, a simple signal generator would work. Without knowing how they're amplifying and filtering the signals, it may work as-is for a wider range, or you may need to change filtering in the amp.

Assuming it's not using much filtering in the amplifier, you could probably get away with a somewhat wider range.

[–] • 1 pt

Input will come from a 10k start 7.5k run generator. Gen outputs 237v @ 30 amps to receptacle though I might change breaker to a larger size when I add a voltage stabilizer so welder has a more stable connection as inverters don't do as well as transformer machines when connected to generators. The maintenance shop where im based out of has a 50amp outlet I can run off of. I'm trying find my welders brother as it has a few extra features and a digital display and convert parts needed over so I'd have the pulse functions but can't find nothing on thos cheap bastard other then buying one. I'll tear into mine in Sept when I have a week off for holiday and take pictures of everything then draw out a wiring diagram and parts list schematic and make note of all part numbers and try find a name brand equal I could possibly find parts and mod over. I highly doubt they have filtering for any freq beyond 50/60hz and I don't have a clue how they ampthe signal.

[–] • 1 pt

I believe mine to be igbt as it's brother is in igbt just with digital control over features and a memory board for 10 different slots for saving settings

[–] • 1 pt

the p version of my welder has a circuit diagram here https://www.uwelding.com/content/manual/Welders/TIG200ACDCP.pdf, its a igbt machine. manual for my welder is here https://www.uwelding.com/content/manual/Welders/TIG200%20Manual%20UW.pdf though i dont have clearance effect pulse width adjustment but im hoping when i find a diagram or break into mine its a analog igbt setup as modding seems more modable

[–] • 0 pt

There's a lot of black box stuff going on in that circuit diagram. Since they're doing stuff with computerized control (I assume) it would probably be possible, if you wanted to re-write the code in the microcontrollers.

[–] • 1 pt

https://jattus.com/shop/tig-perfect exactly what i was looking for just took 4 days of long hours searching to find it lol. its most what i was thinking of. 329 is pricy but should do all i wanted. my lotos is a trooper good welder but needed a little modding. ill probably buy one of these and mod it to be inside my welder for a seemless look and less shit to hual around