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So I've seen multiple posts in forums online about the airbox being restrictive and people cut a hole in it, usually very sloppily, and they claim to get a little boost in fuel economy and smoother acceleration. I hadn't done it yet because it seems to me that I'd just be sucking hot under hood air in.

So, I made a little duct to get past the hot under hood air and get cool fresh air from the outside. It's was a cool CAD project because of the funny shape hole that I made and the fact that I had to follow one of the ribs down on the outside so I did not have a 90% corner. Also I added ribs to the inside of it to give it more rigidity since the walls are thin, 2mm. It took 7.5 hours to print since I used ASA for strength and heat resistance and slowed the print head way down to get better layer line adhesion. I also printed it laying down so there was a whole damn forest of tree supports!!

I made my hole more neatly than others I've seen

The Part

Brought it into the box like the factory one

Bridging the gap to get out of the hot engine bay

Sticks out right behind the headlight

So I've seen multiple posts in forums online about the [airbox](https://poal.co/static/images/d9e9696913a60c99.jpg) being restrictive and people cut a hole in it, usually very sloppily, and they claim to get a little boost in fuel economy and smoother acceleration. I hadn't done it yet because it seems to me that I'd just be sucking hot under hood air in. So, I made a little duct to get past the hot under hood air and get cool fresh air from the outside. It's was a cool CAD project because of the funny shape hole that I made and the fact that I had to follow one of the ribs down on the outside so I did not have a 90% corner. Also I added ribs to the inside of it to give it more rigidity since the walls are thin, 2mm. It took 7.5 hours to print since I used ASA for strength and heat resistance and slowed the print head way down to get better layer line adhesion. I also printed it laying down so there was a whole damn forest of tree supports!! [I made my hole more neatly than others I've seen](https://poal.co/static/images/61011313c38f9e3e.jpg) [The Part](https://poal.co/static/images/3e87e6c5c7c7475f.jpg) [Brought it into the box like the factory one](https://poal.co/static/images/2f2b7323687c7bd6.jpg) [Bridging the gap to get out of the hot engine bay](https://poal.co/static/images/89783711b1b4b664.jpg) [Sticks out right behind the headlight](https://poal.co/static/images/6c6c752d6f777644.jpg)
[–] 0 pt

I could have, but that would have been very boring.

[–] 1 pt

Does the 3d printer have its own modeling software or do you use a standalone cad program then import? Looking for a 3d program where I can do the function of 3d autocad without the $250 a month subscription...

[–] 1 pt

I use FreeCad. It's a great cad program and free.